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Automotive Remanufacturing - A Global Strategic Business Report

Price:
USD $4,800.00
ISBN/SKU #:
GIA-MCP6030
Research Group:
Global Industry Analysts
Date of Publication:
February 2010
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Summary

This report analyzes the worldwide markets for Automotive Remanufacturing in US$ Billion. The report provides separate comprehensive analytics for US, Europe and Rest of World. Annual forecasts are provided for each region for the period 2006 through 2015. The report profiles 119 companies including many key and niche players worldwide such as Andre Niermann, ATC Technology Corporation, BORG Automotive A/S, Cardone Industries, Inc., Caterpillar, Inc., Fenwick Automotive Products Limited, Genuine Parts Company, Jasper Engines and Transmissions, Marshall Engines, Maval Manufacturing, Inc., Mevotech, Inc., Motorcar Parts of America, Inc., PROFormance Technologies, LLC, Remy International, Inc., Robert Bosch GmbH, Teamec BVBA, and TRW KFZ Ausrüstung GmbH. Market data and analytics are derived from primary and secondary research. Company profiles are mostly extracted from URL research and reported select online sources.

TABLE OF CONTENTS 

AUTOMOTIVE REMANUFACTURING 		MCP-6030
A GLOBAL STRATEGIC BUSINESS REPORT


                                          CONTENTS



  I. INTRODUCTION, METHODOLOGY & PRODUCT DEFINITIONS

      Study Reliability and Reporting Limitations                       I-1
      Disclaimers                                                       I-2
      Data Interpretation & Reporting Level                             I-3
       Quantitative Techniques & Analytics                              I-3
      Product Definitions and Scope of Study                            I-3


 II. EXECUTIVE SUMMARY

  1. INDUSTRY OVERVIEW                                                  II-1
      The Economics of Remanufacturing: A Review                        II-1
      Environmental Pressures Give Way to Economic Wisdom               II-2
       Remanufacturing Then: An Extended Producer  Responsibility 
        (Regulatory Driven)                                             II-2
        Table 1: Environmental Impact of Automotive Component
        Production: A Comparison of Green House Gas Emitted  (in
        kgCO2-eq) by Type of Manufacturing Activity -
        Remanufacturing with Secondary Material, New Production with
        Secondary Material, Remanufacturing with Primary Material
        and New Production with Secondary Material (includes
        corresponding Graph/Chart)                                      II-2

        Table 2: Environmental Impact of Automotive Component
        Production: A Comparison of Waste Generated (in Kgs)  by
        Type of Manufacturing Activity - Remanufacturing  and New
        Product Manufacturing                                           II-3
       Remanufacturing Now: Market Driven                               II-3
        Producers Don Dual Roles of Manufacturer  and Remanufacturer    II-3
      Challenges to Reckon With                                         II-4
      Looking for Money in the Scrap Yard                               II-4
      Automotive Remanufacturing: A Peek Into the Market's  Structure   II-4
       Market Participants                                              II-5
       Key Market Trends & Issues                                       II-5
        How the Legislative System Shaped Remanufacturing  in
         Developed Countries                                            II-5
        Legislative Demands: Prime Drivers in Developing  Countries     II-6
        International Trade in Remanufacturing Poised  to Receive a
         Boost                                                          II-6
        Developing Countries Wary of Opening Up Their  Markets to
         Trade in Remanufactured Goods: Why?                            II-7
        Economic Benefits: An Unassailable Business Case  for
         Remanufacturing                                                II-7
         Table 3: Value of New and Remanufactured Automotive
         Components: Percentage Breakdown of the Real and Resorted
         Value of Material, Labor, Energy and Plant & Equipment for
         New Product and Remanufactured  Product (includes
         corresponding Graph/Chart)                                     II-7

         Table 4: Material Consumption Pattern in the Production of
         Automotive Components: Breakdown of the Volume  of Material
         Consumed (in Kgs) by Type of  Manufacturing Activity -
         Remanufacturing  and New Product Manufacturing                 II-8

         Table 5: Energy Consumption in Production of  Automotive
         Components: Breakdown of the Volume  of Energy Consumed (in
         Megajoule (MJ)) by  Type of Manufacturing Activity -
         Remanufacturing  (with Primary and Secondary Material) and
         New Production (with Primary and Secondary  Material)
         (includes corresponding  Graph/Chart)                          II-8

         Table 6: Price Comparison of Alternators (2007) Breakdown
         of Average Unit Prices (in Euros)  Quoted by Type of
         Provider - Independent  Remanufacturer, OEM Remanufacturer,
         Integrated Remanufacturer and OEM  Manufacturer (includes
         corresponding  Graph/Chart)                                    II-8
        Rising Average Vehicle Life & Falling New  Automobile Sales
         Drive Remanufacturing                                          II-9
        Positive Outlook for Remanufactured Rack and  Pinion Market     II-9
        Desire to Reduce Costs Leads to Advancements  in
         Remanufacturing Technology                                     II-9
        Extended Life of Original Equipment Engines  and
         Transmissions Hampers Growth                                   II-9
         Table 7: Automotive Remanufacturing: Breakdown of  the
         Average Age of Cores on Collection (includes corresponding
         Graph/Chart)                                                   II-10
        Bargaining Power Tilts in Favor of Distributors                 II-10
       Noteworthy Market Challenges                                     II-11
        Growing Complexity of Electronics/Mechatronics  Pose
         Challenges in Remanufacturing                                  II-11
        Extended Vehicle Warranties: A Challenge to  Reckon With        II-11
        Uncertainty Surrounding Timing & Availability  of Cores         II-11
        Imbalance in Demand and Return                                  II-12
        Issues Surrounding Disassembly of Products  for Remanufacturing II-12
        Uncertainty in Recovered Materials                              II-12
        Issues with Standard Item Routing Procedures  for
         Remanufacturing                                                II-13

  2. REGIONAL MARKET OVERVIEW                                           II-14

  2a. THE UNITED STATES                                                 II-14
      A.Market Analysis                                                 II-14
        Outlook                                                         II-14
        Market Overview                                                 II-14
         Automotive Remanufacturing as a Key Economic  Growth Strategy  II-15
         US Market for Automotive Remanufactured Parts  Thrives in
          Recession                                                     II-15
         Automotives in Prime Replacement Phase Drives  the US
          Remanufacturing Market                                        II-15
         Remanufactured Diesel Engines Grow in Volume,  Automatic
          Transmissions in Value                                        II-16
         Small Players Rule the Roost in Engine &  Transmission
          Aftermarket                                                   II-16
         Key Statistical Findings                                       II-17
          Table 8: Remanufactured Engines Aftermarket in North
          America (2008): Percentage Share Breakdown  of Unit
          Shipments by Engine Type                                      II-17

          Table 9: Remanufactured Engines Aftermarket in North
          America (2008): Percentage Share Breakdown  of Revenue by
          Engine Type                                                   II-17

          Table 10: Remanufactured Transmissions Aftermarket  in
          North America (2008): Percentage Share  Breakdown of Unit
          Shipments by  Transmission Type                               II-17

          Table 11: Remanufactured Transmissions  Aftermarket in
          North America (2008):  Percentage Share Breakdown of
          Revenue by TransmissionType                                   II-17
      B.Market Analytics                                                II-18
        Table 12: US Recent Past, Current & Future Analysis for
        Automotive Remanufacturing with Annual Revenues in  US$
        Billion for Years 2006 through 2015 (includes corresponding
        Graph/Chart)                                                    II-18

  2b. EUROPE                                                            II-19
      A.Market Analysis                                                 II-19
        Outlook                                                         II-19
        Market Overview                                                 II-19
        Key Statistics:                                                 II-19
         Table 13: Automotive Remanufacturing in Europe: Percentage
         Share Breakdown of Annual  Remanufacturing Volume by
         Component Type  (includes corresponding Graph/Chart)           II-19

         Table 14: Automotive Remanufacturing in Europe:
         Non-Remanufacturable & Remanufacturable Cores Presented as
         a Percentage of Total Recovered  Cores (includes
         corresponding Graph/Chart)                                     II-20
        Regulatory Overview                                             II-20
        Automotive Remanufacturing in the UK:  A Special Focus          II-20
         Key Participants in Engine Remanufacturing  Segments           II-21
         Challenges in the UK Market                                    II-21
         Meeting Challenges                                             II-21
      B.Market Analytics                                                II-22
        Table 15: European Recent Past, Current & Future Analysis
        for Automotive Remanufacturing with Annual Revenues  in US$
        Billion for Years 2006 through 2015  (includes corresponding
        Graph/Chart)                                                    II-22

  2c. REST OF WORLD                                                     II-23
      A.Market Analysis                                                 II-23
        Outlook                                                         II-23
        Automotive Remanufacturing in China:  A Special Focus           II-23
         Government Initiatives                                         II-23
         Engine Re-manufacturing Project                                II-24
      B.Market Analytics                                                II-24
        Table 16: Rest of World Recent Past, Current &  Future
        Analysis for Automotive Remanufacturing  with Annual
        Revenues in US$ Billion for  Years 2006 through 2015
        (includes  corresponding Graph/Chart)                           II-24

  3. REMANUFACTURING: A CONCEPTUAL  OVERVIEW                            II-25
      The Remanufacturing Process: A Review                             II-25
      Automotive Remanufacturing                                        II-25
       Table 17: Automotive Remanufacturing: Percentage  Breakdown
       of Time Taken by Each Process  (includes corresponding
       Graph/Chart)                                                     II-26
      History of Automotive Remanufacturing                             II-26
      Auto Remanufacturing On Par with Original  Manufacturing          II-26
      Benefits of Remanufacturing                                       II-27
       Capabilities On-Par with Originals                               II-27
       Economic Benefits                                                II-27
       Environmental Benefits                                           II-27
       Less Energy Intensive                                            II-28
       Benefits to Developing Nations                                   II-28
      Remanufacturing: Essential Activities                             II-28
       Sorting Items: A Crucial Step in Remanufacturing                 II-29
      Unraveling the Confusion Over “Remanufacturing”                   II-30
       Remanufacturing Vs Recycling                                     II-30
       Remanufacturing Vs Demanufacturing                               II-30
       Remanufacturing Vs Repair                                        II-31
       Remanufacturing Vs Reconditioning                                II-31

  4. PRODUCT OVERVIEW                                                   II-32
      Engine Remanufacturing                                            II-32
       Remanufactured Engines                                           II-32
       Future Directions for Engine Remanufacturing                     II-33
      Pumps Remanufacturing                                             II-33
      Remanufactured Transmissions                                      II-33
      Chassis Remanufacturing                                           II-34
      Remanufactured Rack and Pinion Steering                           II-34
       Power cylinder                                                   II-35
       Power Piston                                                     II-35
       Control valve                                                    II-35
      Remanufactured Power Steering Pumps                               II-35
      Electronics                                                       II-35
       Remanufactured Starters & Alternators                            II-35
        Scope for Remanufacturing                                       II-36
        Remanufacturing Process for Alternators                         II-37
        Key Statistics                                                  II-37
         Table 18: Alternator Remanufacturing (2008): Breakdown of
         Production Volume (in million units) by  Regional Markets -
         US and Europe                                                  II-37

         Table 19: Alternator & Starter Motor Remanufacturing
         (2008): Breakdown of  Number of Re-manufacturers  by
         Regional Markets - US, Europe and Others  (includes
         corresponding Graph/Chart)                                     II-37

  5. RECENT INDUSTRY ACTIVITY                                           II-38
      FA Krosno Takes Over Delphi Clutch Remanufacturing Assets         II-38
      Motorcar Parts of America Purchases Reliance Automotive           II-38
      M&M to Form Joint Venture with Caterpillar                        II-38
      Caterpillar Inks Agreement with Eaton                             II-39
      Limco-Piedmont and TAT Technologies Merger                        II-39
      Bosch Takes Over Holger Christiansen                              II-40
      MISCOR Group Took Over American Motive Power                      II-40
      BBB Takes over Wilson Auto, Wilson USA, Wilson Windings           II-40
      CARDONE Acquires 3 Plants of REMY                                 II-41
      CPI Completes Acquisition of Champion                             II-41
      Deere Takes over ReGen                                            II-41
      Motorcar Acquires Automotive                                      II-42
      Motorcar Takes over Suncoast                                      II-42
      Centrum Takes Over Aftermarket Operations of Visteon              II-42
      ArvinMeritor to Take Over Trucktechnic                            II-42
      Caterpillar to Purchase Part Assets of Gremada                    II-43
      Daimler and Bosch JV Forms North American Fuel Systems            II-43
      SKF and Baosteel JV Forms SKF Industrial Service                  II-43
      Messe Frankfurt Enters into Agreement with APRA                   II-44
      ArvinMeritor Inks Supply Agreement with Navistar Parts            II-44
      CARDONE to Supply Multiline to REMY                               II-44
      Deutz Establishes Diesel Engine Remanufacturing Facility          II-45
      TRW Establishes Remanufacturing Group                             II-45
      SKF Establishes Bearings Remanufacturing Service Center           II-45
      TheAutoPartsShop.com Introduces New Website                       II-46
      Mack Trucks Establishes Middletown Remanufacturing Center         II-46
      Dongfeng Motor to Build Its Remaking Facility                     II-47
      PROFormance Technologies Takes Over Automotive
       Remanufacturers de Mexico                                        II-47
      Windjammer Capital Investors Takes Over BBB Industries            II-47
      AER Sales Takes Over Universal Distribution                       II-48
      LKQ Takes Over Keystone Automotive                                II-48
      Caterpillar Acquires Eurenov                                      II-48
      ArvinMeritor Acquires Mascot Trucks Parts Ltd                     II-48
      Remy Divests Diesel Engine & Component  Remanufacturing Business  II-49

  6. PRODUCT LAUNCHES                                                   II-50
      ArvinMeritor Offers Allison Automatic Transmissions  and Power
       Steering Gears and Pumps                                         II-50
      Cardone Introduces A1 Cardone Fuel Systems                        II-50
      ArvinMeritor Adds Trailer Axles to Its Range of
       Remanufactured Components                                        II-51
      Remy Introduces New 2008 Steering Racks and Pumps Range           II-51

  7. FOCUS ON SELECT GLOBAL PLAYERS                                     II-52
      Andre Niermann (Germany)                                          II-52
      ATC Technology Corporation (US)                                   II-52
      BORG Automotive A/S (Denmark)                                     II-52
      Cardone Industries, Inc. (US)                                     II-52
      Caterpillar, Inc. (US)                                            II-53
      Fenwick Automotive Products Limited (Canada)                      II-53
      Genuine Parts Company (US)                                        II-54
      Jasper Engines and Transmissions (US)                             II-54
      Marshall Engines (US)                                             II-54
      Maval Manufacturing, Inc (US)                                     II-54
      Mevotech, Inc. (Canada)                                           II-54
      Motorcar Parts of America, Inc. (US)                              II-55
      PROFormance Technologies, LLC (US)                                II-55
      Remy International, Inc. (US)                                     II-55
      Robert Bosch GmbH (Germany)                                       II-56
      Teamec BVBA (Belgium)                                             II-56
      TRW KFZ Ausrüstung GmbH (Germany)                                 II-56

  8. GLOBAL MARKET PERSPECTIVE                                          II-57
      Table 20: World Recent Past, Current & Future Analysis for
      Automotive Remanufacturing by Geographic Region - the US,
      Europe and Rest of World Markets Independently Analyzed with
      Annual Revenues in US$ Billion for Years 2006 through 2015
      (includes corresponding Graph/Chart)                              II-57

      Table 21: World 10-Year Perspective for Automotive
      Remanufacturing by Geographic Region - Percentage Breakdown of
      Revenues  for the US, Europe and Rest of World Markets for
      Years  2006, 2009 & 2015 (includes corresponding Graph/Chart)     II-58


III. COMPETITIVE LANDSCAPE

     Total Companies Profiled: 119 (including Divisions/Subsidiaries - 127)

     ------------------------------------------
     Region/Country                     Players
     ------------------------------------------
     The United States                     78
     Canada                                10
     Japan                                  1
     Europe                                29
        France                              1
        Germany                             8
        The United Kingdom                  6
        Spain                               1
        Rest of Europe                     13
     Asia-Pacific (Excluding Japan)         3
     Latin America                          2
     Africa                                 1
     Middle-East                            3
     ------------------------------------------

 


Warranty Information

Number of Pages: 276

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